Production Challenges


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Ramping Up Cosmetic Production

Ramping Up Cosmetic Production

Posted on July 19, 2023 in Production Challenges by Jordan Dambeck

With growth spurred by demand for “clean beauty” and “organic makeup” products and a rising focus on inclusivity, today’s cosmetics and personal care industries are being transformed by a wave of independent and start-up manufacturers. For many of these manufacturers, the migration from small-batch lab production to larger-scale processing can be a challenge.

How Staggered Production Can Reduce Processing Bottlenecks

How Staggered Production Can Reduce Processing Bottlenecks

Posted on July 06, 2022 in Production Challenges by Michael Dogal

In our work with processors in key industries like food, pharmaceutical, personal care and chemicals, we often encounter production bottlenecks that can be solved with a mix of experience and creativity. One of those bottlenecks occurs when current downstream capacity can’t keep up with the desired production rate. In those situations, we’ve been able to gain significant production efficiencies by making a few equipment additions and modifying production to a staggered process: Here are a couple of techniques that have worked:

Identifying Production Bottlenecks in Process Manufacturing Operations

Identifying Production Bottlenecks in Process Manufacturing Operations

Posted on December 01, 2021 in Production Challenges by Timothy "TJ" Knob, Jr.

If you’re involved in a process manufacturing operation, you likely spend a lot of time thinking about production bottlenecks. Perhaps, if your operation is one of the many currently struggling to keep pace with increasing demand, the issue has become a top priority for you to solve.